Process & Material
Tellurium Copper Small Hole EDM Drilling General Tolerance + Fine Finish Review
This Tellurium Copper Small Hole EDM page combines a General tolerance target with a Fine surface target. These requirements must be planned together because finishing passes improve texture while also changing profile offset, cavity size, hole size, or edge geometry.
Quick Answer
For Tellurium Copper, ±0.025–0.050 mm and Ra 0.8–1.6 μm are achievable on selected Small Hole EDM features when electrode runout, flushing, breakthrough support, and the finishing sequence are planned together. Apply both targets from the same datum, and reserve the tightest values for the dimensions and faces that control function.
Key Quality Decisions
What These Targets Mean
On Tellurium Copper, ±0.025–0.050 mm controls the named dimensions and Ra 0.8–1.6 μm controls the named functional faces. In Small Hole EDM, diameter, straightness, wall condition, and breakthrough respond differently to electrode wear and finishing energy. The supplied condition adds a separate risk: soft conductive edges and mixed thermal response can make fixturing and finish control more important than cutting force.
Getting Both Targets Right
Use one machining and inspection datum. Apply ±0.025–0.050 mm only to dimensions that control fit, and Ra 0.8–1.6 μm only to functional faces. Plan electrode diameter, true path depth, aspect ratio, flushing, rotation, straightness, and breakthrough support. State the exact Tellurium Copper condition and the inspection method before releasing the result.
What Gets Missed
On a deep small hole specified at ±0.025–0.050 mm and Ra 0.8–1.6 μm, entry diameter can pass while exit diameter, straightness, or breakthrough position fails. The tolerance represents a broad size band, while the finishing pass removes enough stock to change edge radius and local size; treating them as independent callouts can make the last finishing step destroy the dimension it is meant to improve. Inspect entry, exit, taper, straightness, and hole-wall condition after the final surface step. For Tellurium Copper, also account for this material-specific risk: soft conductive edges and mixed thermal response can make fixturing and finish control more important than cutting force.
How the Targets Interact
For Tellurium Copper, ±0.025–0.050 mm and Ra 0.8–1.6 μm are linked through the Small Hole EDM finishing route. Diameter, straightness, wall condition, and breakthrough respond differently to electrode wear and finishing energy. The release plan must bind material condition, geometry, datum, finishing stage, and measurement to the same named features.
Small Hole EDM Capability Reference
| What you're asking | What you can expect |
|---|---|
| Feature types | small through holes, deep holes, angled holes, cooling holes, vent holes, and start holes in hard or heat-resistant alloys |
| Tolerance | ±0.010–0.050 mm |
| Surface finish | Hole-wall finish is feature-dependent |
| Typical diameter | About 0.3–3.0 mm for ordinary planning |
| Depth driver | Depth-to-diameter ratio, straightness, and breakthrough |
| Main limitation | Very small diameter combined with extreme depth may require specialized equipment, staged electrodes, and dedicated metrology. |
Quality Target Reference
| Requirement | Planning range | What it means in practice |
|---|---|---|
| General tolerance | ±0.025–0.050 mm | Use one controlled EDM pass where geometry matters more than close fit. |
| Fine finish | Ra 0.8–1.6 μm | Usually needs a finishing pass or lower-energy discharge on the specified surface. |
Material Condition Reference
| Condition | What to expect | Watch out for | Surface notes |
|---|---|---|---|
| annealed | Use gentle fixturing and adjust energy for high conductivity. | Soft edges can mark or roll under poor support. | Keep contact, bearing, and cosmetic faces as separate finish requirements. |
| half-hard or work-hardened | Balance work-hardening stress with wear compensation. | Thin sections can move and micro features can round as electrodes wear. | Inspect edge radius and functional texture. |
Tolerance & Surface Requirements
For Small Hole EDM at ±0.025–0.050 mm and Ra 0.8–1.6 μm, apply the finish only to the faces named on the drawing. On Tellurium Copper, use gentle fixturing and a finish strategy that protects contact, sealing or heat-transfer surfaces. Roughness does not replace recast, edge, corrosion, crack, or post-process acceptance where those items affect function.
Tellurium Copper Small Hole EDM Quality Checkpoints
- Mark the dimensions that actually need ±0.025–0.050 mm and use the same datum for machining and inspection.
- Circle the faces that need Ra 0.8–1.6 μm; leave nonfunctional surfaces at a practical production finish.
- State the Tellurium Copper condition, Small Hole EDM finishing strategy, measurement method, and any recast or edge requirement.
Limits and Better Alternatives
Main Limit
±0.025–0.050 mm and Ra 0.8–1.6 μm are selected-feature planning references for Tellurium Copper in Small Hole EDM, not unconditional whole-part guarantees.
Consider Another Route When
Use mechanical drilling for accessible easy-cutting material, laser drilling for suitable thin high-volume parts, or Micro EDM for smaller precision features.
Practical Next Step
Send the Tellurium Copper drawing with the Small Hole EDM features that need ±0.025–0.050 mm, the faces that need Ra 0.8–1.6 μm, the supplied condition, quantity, datums, and inspection method.
Practical Takeaway
On Tellurium Copper, plan ±0.025–0.050 mm and Ra 0.8–1.6 μm together for the selected Small Hole EDM features. Use one datum and one inspection plan, and apply the tightest values only where they control function.
Technical Reference
Use the values as planning references and define the functional requirement on the controlled drawing.
Use This Guide to Prepare Your RFQ
Contact us when your drawing and requirements are ready for review.
- Process: Small Hole EDM
- Material: Tellurium Copper
- Drawing or part sketch
- Material grade
- Thickness / part size
- Quantity
STEP/STP, DXF, DWG, PDF, IGS/IGES or ZIP.
Confidential drawing review. NDA support available on request.